Why Are Toroidal Transformers Replacing Conventional Transformers?

Why-Are-Toroidal-Transformers-Replacing-Conventional-Transformers

Today, we are highly dependent on a variety of electrical appliances and devices like televisions, computers, kitchen appliances, audio systems, etc. But, do you realize that all of this usage would not have been possible without the use of transformers? So, you can now realize the importance of transformers in your everyday lives! However, there are various types of transformers available, each having its own advantages and limitations. And, every device uses a different transformer type, size, and shape.

Transformers used may present various issues if not of good quality. These could include flux leakage, core loss, and high electromagnetic interference. To overcome all of these challenges, the best transformers that you can use are toroidal transformers in India. These transformers have a ring-shaped core covered entirely with copper wire windings. This core is made up of a variety of materials, depending upon the application it needs to be used with. Toroidal transformers have gained high popularity due to the various advantages that they provide.

The various applications that use toroidal transformers include motor controlled equipment, industrial controlled equipment, stabilized power supplies, CNC controlled machines, microprocessor-based units, and many more. So, which properties have led toroidal transformers to usage in so many industrial applications? Which properties make them stand out significantly against other conventional transformers? Let us take a look.

Toroidal transformers are easy to mount

Toroidal transformers can be easily mounted by resin center potting or centering the washer with a screw or bolt. This easy-to-mount capability significantly reduces the installation time, maintenance, and downtime associated with transformers.

Toroidal transformers have a compact design

Toroidal transformers are lighter in weight and smaller in size as compared to other conventional transformers as they require fewer materials for construction. Additionally, the center washer, nuts, and bolts reduce the mounting weights, making these transformers almost half as light and small as other transformers.

Toroidal transformers have low stray magnetic field

Toroidal transformers are devoid of any air gaps, which helps them to have magnetic stray field around 85-90% lesser than other conventional transformers. Also, the uniformly wound copper windings around the symmetrical core result in a low-radiated magnetic field. This low magnetic field leads to improved performance and better efficiency.

Toroidal transformers are highly efficient

The windings in toroidal transformers are uniformly distributed over the symmetric ring-shaped core, which reduces the winding resistance of the transformers. This in turn lowers the leakage flux or magnetic flux escaping the core, thus permitting maximum flux density utilization, and resulting in high electrical efficiency.

From the above mentioned benefits, it is clear why anyone would prefer using toroidal transformers over any other. This is why toroidal transformers are slowly replacing conventional transformers today. If you are also seeking a quality toroidal transformer for your application, make sure you purchase one from a reliable and reputed manufacturer like Miracle Electronics. You can be sure of the products as the company has been providing high-quality toroidal transformers in India since more than the past two decades for various applications to various industries.

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