Box assemblies are systems integration, which include assembly work other than printed circuit board production. The process of construction of box assemblies includes enclosure fabrication, installation of sub-assemblies, installation of other important components, and installation and routing of cable harnesses. A box build assembly could be a simple one comprising of cables, harnesses, complex looms, backplanes, and sub-modules; or could be complex like electro-pneumatic assemblies, complex electro-mechanical assemblies, and other highly complex assemblies.
Before you plan to purchase a box assembly or have one built for you, there are a few things you must consider. For example, you must be sure that the manufacturer works on a 3D CAD model, knows the precise dimensions of the required unit, has a sample unit in place, makes sure to test the product at every stage, and avoids any unnecessary cost additions. Discuss all of this with your provider to get the best results and products.
Why Miracle Electronics?
Miracle Electronics is where you can have your box build assemblies constructed. Along with being one of the leading cable harness manufacturers in India, Miracle Electronics also provides high quality box assemblies too. Proudly and efficiently catering to the requirements of our clients, we ensure that our box assemblies look and work great too. With complete skill, knowledge, and expertise, we can help you build all sorts of box assemblies. Some on our list include designs and finishing services for surface mount, through-hole assembly to cable manufacturing, panel wiring and complete cabinet assembly. With lean manufacturing techniques, we ensure our box assemblies to be the best complete package you can ever get! Our lean practices provide a complete turnkey manufacturing environment for highly configurable and complex box build products. We also undertake requests for custom design and development of box assembly systems. So, take advantage of our flexible, tailored, and configure-to-order system integration services, as we will ensure a responsive solution to offer you with dynamic products built with shorter lead times. Whether you need a simple box build assembly involving integrating a printed circuit board into an enclosure, or a front panel assembly equipped with harnesses, connector, fuses, and switches, remember Miracle Electronics is the ideal choice.
How are box assemblies built?
Box assembly construction requires various procedures to be integrated and incorporated, some of them being –
- Metal panel processing (generally done through a third party machine shop)
- Incorporating components to the required specifications, which may include batteries (Li-Ion, Lead Acid, NiMH), battery chargers, and many other electrical components required for the system
- Mounting all components onto the panel with labels, and routing the wires as per the required specifications
- Loading the ready panels into enclosures, which could be made of polymer or fiberglass
- Lastly, customizing the boxes with hinges, drilling, seals, and silkscreens
The general procedures that any professional box build assembly manufacturer will undergo will include all of the above steps. Also, there would be included a series of tests like functional and environmental tests to make sure that the end product is efficient and up to the mark. Other procedures could include software loading, product configuration, packaging, labeling, bar coding, and after sales service too.