Wire harnesses are important elements in every electrical device today. With the rising complexities of machineries being used in large scale applications, the use of wire harnesses is becoming even more crucial. You wouldn’t want hundreds of wires lying around, taking up so much of space and making it messy, also exposing operators and passers-by to danger from loose wires. Wire harnesses are thus an organized way of using lesser space, keeping it neat and free from trips and falls. Moreover, the jacketing and bundling also prevents operators from any kinds of shocks. The life of wires is also increased because of the jacketing, which would otherwise deteriorate sooner had the wires being left lying around exposed to outer environments like moisture and fog. However, there is a lot that goes into designing a wire harness that suits your requirements. One mistake, and the entire thing can go haywire! So, let’s help you know some of the most basic considerations you need to make while designing a wire harness.
Where are you planning to use your wire harness? Is it in an indoor or outdoor application? An indoor space means a more controlled environment, but more concern for the operators. An outdoor space means facing all kinds of environments throughout the year, and standing against every season and climate. An outdoor setting may mean lesser risk to everyday operators, but more risk to those passing by the space.
Whether indoor or outdoor, the environment needs to be considered. Will the environment be of extreme temperatures? Will it be damp and humid, or absolutely desiccated? Are there any chemicals used around the space? Will the wires be routed near any engine or exhaust? All of these considerations will help you know what all kinds of things your wire harness may need to handle, such as heat, moisture, chemicals, dirt, oil, vibration, etc. Designing a wire harness to particularly be able to face the elements it will get in touch with is very important for better functioning and a longer lifespan.
Every single detail
When you sit to design a wire harness for your application, apart from all of the above, it is important that you discuss every single detail about the harness with the manufacturer. This includes the materials to be used, the jacketing that is required, the kind of bundling you wish to have, any colour coding or labeling you may want, etc. Other than this, there must be complete clarification about the length of wires required, the tolerances, and any other inclusions you may want, such as connectors, lead wires, etc.
It can become a very complicated process to design the most apt wire harness for your application. It requires complete knowledge and detailed understanding of both the application and every aspect of a wire. Partnering with an experienced manufacturer that specializes in a variety of wire harnesses can help streamline the complete wire harness designing and manufacturing process, making your end product more efficient and effective. Miracle Electronics is one such name that tops the list of the most reliable wire harness manufacturers in India, where you can get the best quality wire harnesses for any application, with all sorts of inclusions and fine details. Moreover, all the wire harnesses here are certified and approved by DGAQA and MSQAA for platform specific applications, with the production processes being certified for quality to ISO 9001 and AS9100C. Every wire harness is thoroughly tested and checked for compliance to the particular application it needs to be installed in; so you can rest assured of the quality pf products you are receiving.