Cable harnesses are a prime component of countless applications today. In fact, people are opting more and more for custom cable harnesses today to suit their requirements. And, with customization comes the factor of cost. So, how can you have a cable harness designed in a way that it meets your requirements, and the environmental and electrical demands, while staying low on costs? Before we delve into the answer to this question, it is important that we check on the elements that add to the costs of a cable harness.
Every industry uses some or the other kind of transformer, and so should you, especially when you are facing voltage fluctuations that is not only annoying, but disturbing for your industrial operations too. Purchasing a useful power transformer can also boost the performance of your electronic equipment. But, with the wide range of power transformers available in the market, how would you know which is the best suitable for your industry and application? You can either approach Miracle Electronics to get your hands on the best power transformers in India, along with suggestions as to which is the most suitable transformer for you, or you need to get deeper knowledge about power transformers and their qualities. One place where you can get all such information is right here, in this blog! So, read further to boost up your knowledge.
With a wide range of transformers available in the market today; each with its own purpose and applications; the two most commonly used transformers are low voltage and high voltage transformers. Both these transformers are useful in their own ways and in their own different applications, serving different purposes, which is why we cannot say that one is better than the other. However, we will learn in this blog how both these transformers are useful and beneficial in their individual applications. But remember, whatever your application and choice, you can get both kinds of best-in-class low and high voltage transformers at Miracle Electronics, the leading transformer manufacturer in India, who has been successfully providing a wide range of transformers to clients in various industries for more than the past two decades.
Inductors are used across various industries and applications to create impedance, store energy, and modulate the flow of current. An inductor is a two-terminal electrical component that stores electrical energy in a magnetic field when electric current flows through it. When current passes through its windings, it resists the changes in current and alters it accordingly. This means that when the current increases, the inductor will stabilize it by turning the excess current into magnetic field. And, when the current decreases, the energy stored in the magnetic field is converted into current and added to the decreased current to boost it up. This quality of inductors has helped them gain a position in applications like analog circuits, signal processing, switched mode power supplies, radio frequency equipment, transformers, electrical transmission systems, etc. For any such applications, if you are looking to purchase high quality inductors, get in touch with Miracle Electronics, the renowned inductor coil manufacturer in India, who has been successfully providing a variety of UU, EE, EI, and many other inductors to clients across the globe for more than the past two decades. However, before purchasing your inductors, there are some basics you need to know about these tiny yet important components.
A cable harness combines individual cables into a compact bundle, with similar types of cables clubbed together in a neat and orderly fashion, which ensures long life of the cables with lesser wear and tear, and safety for the operator. Binding cables together in this way guarantees that the cables within are protected from outside elements, and adverse effects of abrasion, vibration, and moisture. Moreover, specialist cable harnessing ensures that even the most complex applications that require careful planning and operations are handled and carried out smoothly, safely, and efficiently. Whatever your requirement, application, and environment, you must get in touch with and consult reputed cable harness manufacturers in India like Miracle Electronics, who can suggest you with the right kind of cable harness for you to ensure better productivity and safety.
When designing any new product, engineers tend to focus mainly on its features, functionalities, and cost. In the process, what they forget is to think about the wiring until the last stage. In fact, engineers need to put their thoughts into the various elements of wiring like wire length, bending radius, and routing. As a matter of fact, engineers tend to make several mistakes while designing cable harnesses, some of the most common ones mentioned below.
Mistake 1 – Cutting the wires too short that tends to scrap the entire cable harness.
Mistake 2 – Failure to control and translate the analytical, functional, and commercial requirements of the harness into connected product lifecycle management methodologies and workflows. These include all kinds of design elements, manufacturability, product variation, mass production, and customer demand.
Mistake 3 – Not carrying through the initial design intent as far as connectivity definition is concerned.
Mistake 4 – Lack of standardization in design and manufacturing criteria, which ultimately result in huge financial costs.
To avoid the above mentioned mistakes, and any other mistakes for that matter, it is important that you make a few considerations when planning for cable harnesses, one of the most crucial parts of your equipment, so that you can contribute to more efficient processes with more effective results. Also, you need to work with a reputed and reliable electrical supplier to determine the best way to handle designing of a cable harness. This means that you must approach Miracle Electronics, one of the most well-known cable harness manufacturers in India, who can help identify your options and develop a solution precisely aligned to your needs.
Out of the multiple number of factors to be considered for the designing of cable harnesses, environmental factors are the most important ones. For example, some harnesses are exposed to extreme temperatures like those routed near the engine or exhaust. On the other hand, there are other harnesses that are exposed to water, chemicals, oil, or dirt. Another environmental factors to consider is exposure to abrasion for which the harnesses need to be flexible. Therefore, selecting the right kind of cable harness is important, or it may lead to failures, safety concerns, and insulation breakdowns.
First of all, you need to be very clear regarding the dimensions and tolerances. Next is the type of covering required including tape, woven, split sleeve, or conduit. All these coverings have different purposes and pros and cons. Understanding all this is important to determine the best covering for your particular application. Next comes wire colouring and labelling. You need to mention your preferred wire colours and text that you want printed or labelled on your wires to help identify circuit names. Also, note all other kinds of labelling that you require on your harnesses.
Other considerations that are important for your cable harness design procedures involve the type of wires, splicing, terminals, connectors, etc. There are many different types of wires with variations including insulation material, plating, voltage ratings, etc. There are also many different types of seals, terminators, and connectors. Different connectors accomodate different types of seals and terminators, specific to different wire gauges, wire insulation thicknesses, and terminal plating.
The last and very important step is testing the cable harness. Use various testing methods like passing a high voltage test, continuity test, etc.
Insulation is one of the most important qualities that a transformer has, which is responsible for providing better performance when the transformer is operated. In fact, the durability and stability of a transformer highly depend upon the proper utilization of the insulation materials present within it. This means that other than metallic components like silicon steel and copper, there are also other important insulating materials used in power transformers for better functioning. You must get in touch with a reliable transformer manufacturer in India like Miracle Electronics so that you can rest assured that the transformers you buy will be of top-class quality with the best materials, both metallic and insulating, installed within. Now, let us take a look at the list of insulating materials present in a transformer, along with their uses and applications.
Manufacturing is definitely a critical part of being a wire assembly manufacturer, but another indispensable responsibility is of testing those assemblies for perfection and quality. Once the assemblies are manufactured, they need to go through various tests for examining various aspects. Even though there are different tests for different features, all of them aim at only one purpose, and that is to ensure that the wire assembly will meet the required specifications it was built to. Listed below is a comprehensive list of tests that wire assembly manufacturers in India must perform on their wire assemblies to ensure that they will be providing their customers with reliable products.
A transformer comprises of primary, secondary, and tertiary windings; and the performance of a transformer depends upon the flux linkage between these windings. It is the magnetic flux between the windings that connects them to the core of the transformers, which allows the current to flow through effectively. For efficient flux linkage, a low reluctance magnetic path that is common to all the windings needs to be provided, which makes the core one of the most important parts of a transformer. The core is made of magnetic materials with high magnetic permeability properties so that the magnetic field can be guided through. This is how magnetic fields are produced in a variety of electrical, magnetic, and electromechanical devices like electric motors, generators, electromagnets, inductors, etc. The magnetic field is produced by a current carrying wire coiled around the core, which increases the magnetic field of the coil by hundreds or thousands! For purchasing the best-in-class transformers made of high quality and carefully planned materials and structures, you must get in touch with a standardized and recognized transformer manufacturer in India like Miracle Electronics, so that you can rest assured to have the best performance with a long life for your device. You can choose from the below mentioned materials to be used within the transformer that you want for your application.
Every day we use electrical switches hundreds of times a day to switch on and off lights, fans, air conditioners, heaters, microwaves, coffee makers, geysers, televisions, chargers, and many other appliances. All you have to do is just flick on the switch, and Voila! You have your appliance turned on. All these modern conveniences have made our lives so much easier. And, when our electricity is cut off, we feel like our lives have paused. So, shouldn’t you consider these little switches and the power we get into our homes and offices as small miracles? Parenthetically, have you ever thought about how these miracles take place, or how does the power generated in those huge power plants come into your home? The entire process of bringing in that huge amount of power into your home for safe usage is a very complicated one, and involves lots of careful connections and devices; one of the most important ones in the process being the highest quality power transformers in India. Let us see how electricity is sent to your home, and why transformers are said to play the most important role in the process.