There is a lot that needs to be considered while designing and manufacturing a PCB assembly from India, the element that today’s electronics highly depend upon. And, in between all those considerations, what is important is to balance the design and costs. For example, when deciding upon the material to be used, you need to consider various factors like the functions the material will have to perform, the conditions that the material will have to face, the material’s thermal rating, its heat transfer properties, mechanical properties, and signal transfer performance.
How to balance design and cost?
In order to formulate a PCB cost breakdown, you need to consider the size of the board, and the number of layers that form the board. The size of the board is decided upon by the number of circuits required for the device in which the board will be utilized. The number of layers, on the other hand, is decided upon by the loads the circuits need to withstand, the pin density, and the number of signal layers. There are certain elements that can also drive up the cost of the PCB. These include the number and size of holes in the board, the width of traces, and other custom specifications. Thus, these elements must be thoroughly analyzed prior to commencing production of a PCB assembly from Germany.
3D printing and its benefits
One of the latest technologies that has drastically slashed down PCB production costs is 3D printing, which creates three-dimensional solid objects from a digital file, by laying down successive layers of the material. 3D printing has entered the electronics manufacturing industry, which has resulted in highly efficient functionality. 3D printing has proven to be one of the many ways to save money during the PCB production process.
With 3D printing, the need for tooling like metal drills or lasers is eliminated for vias and heat transfer holes. Instead, high definition trace lines can be built on unlimited numbers of multi-layer boards with the help of 3D printing, measuring up to industry standards of strength, conductivity, dielectric behaviour, and thermal stability. In this way, new design freedoms will make their way into mainstream electronics production in the near future. Old manufacturing limitations will be replaced with new streamlined functionality and designing beauty. Also, PCB cost breakdowns will become simplified to choice of materials, creation of digital files, and functional requirements of the end application.
Where to get your PCB assembly from India designed from?
It is always wise to calculate the price of the PCB design before beginning production. Determining the design specifications and the steps required to execute the process with a PCB cost breakdown can prevent hidden cost overruns. You can avoid expensive trials and errors by teaming up with Miracle Electronics, the leader in PCB design products. Working with Miracle Electronics, you can have your design of the best PCB assembly from India completed from layout to production with ease, without any hassles.