A wire harness, also known as cable assembly, is the synthetic integrated arrangement of cables within an insulated material that transmits electrical power, which is why it is used in the electrical system of machines. The cables of different colours and sizes, each representing a unique function, are bound together by straps, cable ties, sleeves, electrical tape, cable lacing, and other combinations. Instead of different cables running individually, a wire harness provides a common connection point that is much safer and less messy.
Wiring is a complicated process that should be handled efficiently only by professionals with an IPC certification. In case of a wrong connection that does not abide by the schematic provided with the wiring system, the harness can be rendered useless and dangerous. This is why you need to purchase your wire harness from a reputed and qualified name so that you can be sure to get the best quality products without having to worry about any faults or errors. One such name is Miracle Electronics, a leading wire harness manufacturer in India, who is certified for quality to ISO 9001, AS9100C, and approved by DGAQA and MSQAA for platform specific applications. Each wire harness is tested for weight, dimension, continuity and every other test for verifying production processes and compliance to environmental requirements.
These wire harnesses are commonly used in automobiles, aircraft, spacecraft, and construction machinery. If wire harnesses are not utilized, the many masses of wires can stretch over several kilometers if fully extended. Thus, binding the cables into a harness makes them better secured against the adverse effects of abrasions, vibrations and moisture. Also, the usage of space is optimized and the risk of short and electrical fires is decreased. To add to that, the installation time is decreased and the process is easily standardized.
After this short glimpse of what a wire harness is, and how it is beneficial, let us get into a detailed description of the various benefits of wire harnesses.
Imagine long lengths of wires stretched out over long distances, and compare it with a single wire harness neatly placed instead. Thus, a wire harness reduces clutter and makes the space look neat and organized. Also, the necessity of an external PVC coating or non-flexible tubes is eliminated.
One wire unit is obviously simpler to handle than multiple individual wires. Instead of having so many wires, each connected to different respective slots, it is simpler to connect a single bunch of clamped wires to a single connection. This results in not needing to have multiple connection units, and also not having to remember the respective slot for each individual wire.
Reduces installation time
As it is easy to install with just a plug-and-play system, it definitely reduces installation time. So along with reducing clutter and efforts, it also reduces significant amount of time used.
As mentioned earlier, he cables are well-secured when arranged in a harness. Moreover, the harness is made of insulated material, thus diminishing the chances of short-circuit or fire. Also, abrasion and moisture-related issues are eliminated.