Inductors are used across various industries and applications to create impedance, store energy, and modulate the flow of current. An inductor is a two-terminal electrical component that stores electrical energy in a magnetic field when electric current flows through it. When current passes through its windings, it resists the changes in current and alters it accordingly. This means that when the current increases, the inductor will stabilize it by turning the excess current into magnetic field. And, when the current decreases, the energy stored in the magnetic field is converted into current and added to the decreased current to boost it up. This quality of inductors has helped them gain a position in applications like analog circuits, signal processing, switched mode power supplies, radio frequency equipment, transformers, electrical transmission systems, etc. For any such applications, if you are looking to purchase high quality inductors, get in touch with Miracle Electronics, the renowned inductor coil manufacturer in India, who has been successfully providing a variety of UU, EE, EI, and many other inductors to clients across the globe for more than the past two decades. However, before purchasing your inductors, there are some basics you need to know about these tiny yet important components.
A cable harness combines individual cables into a compact bundle, with similar types of cables clubbed together in a neat and orderly fashion, which ensures long life of the cables with lesser wear and tear, and safety for the operator. Binding cables together in this way guarantees that the cables within are protected from outside elements, and adverse effects of abrasion, vibration, and moisture. Moreover, specialist cable harnessing ensures that even the most complex applications that require careful planning and operations are handled and carried out smoothly, safely, and efficiently. Whatever your requirement, application, and environment, you must get in touch with and consult reputed cable harness manufacturers in India like Miracle Electronics, who can suggest you with the right kind of cable harness for you to ensure better productivity and safety.
When designing any new product, engineers tend to focus mainly on its features, functionalities, and cost. In the process, what they forget is to think about the wiring until the last stage. In fact, engineers need to put their thoughts into the various elements of wiring like wire length, bending radius, and routing. As a matter of fact, engineers tend to make several mistakes while designing cable harnesses, some of the most common ones mentioned below.
Mistake 1 – Cutting the wires too short that tends to scrap the entire cable harness.
Mistake 2 – Failure to control and translate the analytical, functional, and commercial requirements of the harness into connected product lifecycle management methodologies and workflows. These include all kinds of design elements, manufacturability, product variation, mass production, and customer demand.
Mistake 3 – Not carrying through the initial design intent as far as connectivity definition is concerned.
Mistake 4 – Lack of standardization in design and manufacturing criteria, which ultimately result in huge financial costs.
To avoid the above mentioned mistakes, and any other mistakes for that matter, it is important that you make a few considerations when planning for cable harnesses, one of the most crucial parts of your equipment, so that you can contribute to more efficient processes with more effective results. Also, you need to work with a reputed and reliable electrical supplier to determine the best way to handle designing of a cable harness. This means that you must approach Miracle Electronics, one of the most well-known cable harness manufacturers in India, who can help identify your options and develop a solution precisely aligned to your needs.
Out of the multiple number of factors to be considered for the designing of cable harnesses, environmental factors are the most important ones. For example, some harnesses are exposed to extreme temperatures like those routed near the engine or exhaust. On the other hand, there are other harnesses that are exposed to water, chemicals, oil, or dirt. Another environmental factors to consider is exposure to abrasion for which the harnesses need to be flexible. Therefore, selecting the right kind of cable harness is important, or it may lead to failures, safety concerns, and insulation breakdowns.
First of all, you need to be very clear regarding the dimensions and tolerances. Next is the type of covering required including tape, woven, split sleeve, or conduit. All these coverings have different purposes and pros and cons. Understanding all this is important to determine the best covering for your particular application. Next comes wire colouring and labelling. You need to mention your preferred wire colours and text that you want printed or labelled on your wires to help identify circuit names. Also, note all other kinds of labelling that you require on your harnesses.
Other considerations that are important for your cable harness design procedures involve the type of wires, splicing, terminals, connectors, etc. There are many different types of wires with variations including insulation material, plating, voltage ratings, etc. There are also many different types of seals, terminators, and connectors. Different connectors accomodate different types of seals and terminators, specific to different wire gauges, wire insulation thicknesses, and terminal plating.
The last and very important step is testing the cable harness. Use various testing methods like passing a high voltage test, continuity test, etc.
Insulation is one of the most important qualities that a transformer has, which is responsible for providing better performance when the transformer is operated. In fact, the durability and stability of a transformer highly depend upon the proper utilization of the insulation materials present within it. This means that other than metallic components like silicon steel and copper, there are also other important insulating materials used in power transformers for better functioning. You must get in touch with a reliable transformer manufacturer in India like Miracle Electronics so that you can rest assured that the transformers you buy will be of top-class quality with the best materials, both metallic and insulating, installed within. Now, let us take a look at the list of insulating materials present in a transformer, along with their uses and applications.