There are a variety of different transformers available in the market for different applications. However, toroidal transformers have gained high popularity because of their small size, energy conservation, and excellent performance. Toroidal transformers are available in multiple variants to suit numerous applications. Nonetheless, there are many users who prefer purchasing a customized toroidal transformer in India rather than ready devices. Even though customizing adds-on to the cost of the final product, buyers don’t mind paying that extra cost. Do you know why? Let’s look deeper into the subject.
What makes buyers purchase customized transformers in spite of higher costs?
As opposed to 80% efficiency with other transformers, customized toroidal transformers help in achieving 90% efficiency; thus increasing performance by a considerable 10%. Moreover, the coil is wound more tightly without gaps in a custom toroidal transformer, meaning energy is preserved and no mechanical hum is generated from the process. Additionally, with custom toroidal transformers, the wiring is done by hand – one circle at a time – to ensure precision, as opposed to automated wiring with machinery in case of other transformers. These are the reasons why even with startup costs in case of custom toroidal transformers being higher due to the requirement of creating custom parts and using specialized technologies, they are still preferred. Moreover, custom toroidal transformers are made with precision shuttle and other specialized components to provide maximum efficiency. Therefore, the efficiency gained from these custom devices in the long run compensate for the high initial costs.
Note: Make sure to customize with a reputed partner!
Toroidal transformers are designed in a short span of time using cookie-cutter tools and procedures to minimize engineering costs. Depending on the complexity and size of the unit, and the type of tools and procedures used, the time taken can range between 2 to 8 hours. In such cases, if false or imitated factors are used by designers and engineers, the result may be underrated or overrated equipment, leading to insufficient safety. An underrated design will have higher load loss, shorter life, and higher chance of failure. On the other hand, an overrated design will have higher capital cost and core loss. This means being at a risk of disastrous failure, or spending more on operating energy expenses. This means that if the transformer is not properly designed or constructed, you are sure to hurt your business extensively. Therefore, you must be very careful while choosing a manufacturer while customizing your toroidal transformer so that you get the exact required results without the risk of failure, damage, or extra costs.
Miracle Electronics is the place you must be when you are looking for customizing result-oriented toroidal transformer in India as we take care of all our constructed transformers to be RoHS Compliant, Reach Compliant, and standardized for CE and UL marks. Also, all the safety margins are maintained, without utilizing any forged factors in our designs. Additionally, we also strive to optimize our transformers to the best possible extent so that our clients can get high performing products at the most reasonable prices.